BDS-D/FILE-02 // Capabilities
Machines & Capabilities
A 6,070 m² owned facility at Rohtak, Haryana — 80 km from Delhi international airport — integrating hot forging, high-speed CNC machining, and a full metrology laboratory under one roof.
Self-owned plot, purpose-built for precision manufacturing.
Built-up plant + office block to international standards.
To Indira Gandhi International Airport, New Delhi.
To Rohtak railway station — seamless inbound & outbound logistics.
// 01 — Machine Shop
CNC machining fleet.
Over 50 CNC machines — turning, milling and 5-axis sliding-head — including our latest Cosmos high-performance vertical machining centres commissioned for defence & aerospace work.
| Machine | Make | Qty | Key Specification |
|---|---|---|---|
| CNC Lathe | LMW · ACE · Tsugami | 27 | High-precision turning, steel & aluminium |
| Vertical Machining Centre | ACE | 19 | Bed size 1000 × 450 mm |
| VMC — TapMill TM 500 (NEW) | Cosmos | 1 | 12,000 rpm · 60 m/min rapids · BBT-30 · 500/400/330 mm |
| VMC — TapMill TM 700 (NEW) | Cosmos | 1 | 12,000 rpm · 60 m/min rapids · 850 × 400 mm table |
| VMC — CVM 800 (NEW) | Cosmos | 2 | 8,000 rpm · BBT-40 · 30 tools · 800/500/500 mm · ±0.01 mm |
| VMC — CVM 1370 (NEW) | Cosmos | 1 | 1300/700/700 mm travel · 1,450 × 650 mm table · 1,500 kg load |
| 5-Axis Sliding Head | Citizen | 2 | Up to Ø26 mm bar |
| Centre-less Grinder | Bhagwan | 1 | Up to Ø150 mm |
| Surface Grinder | GAMT | 1 | Precision flat grinding |
| ID Grinding Machine | Vombard | 1 | Internal diameter finishing |
24 vertical machining centres in total · Fanuc / Mitsubishi controls · tool-to-tool change from 1.5 s on TapMill series
// Engineering Envelope
Numbers engineers ask for.
| Max VMC work envelope (X/Y/Z) | 1,300 / 700 / 700 mm — table 1,450 × 650 mm, 1,500 kg load |
| Positioning accuracy (VMC) | ±0.01 mm |
| Max spindle speed | 12,000 rpm (BBT-30 high-speed centres) |
| Sliding-head turning capacity | Up to Ø26 mm bar — 5-axis simultaneous |
| Centre-less grinding | Up to Ø150 mm |
| Max forging force | 1,000 tonnes — direct-drive screw press, programmable stroke |
| Long-part machining (proven) | 700 mm trunnion bars |
| Inspection | Mitutoyo CRYSTA-Apex V CMM · CNC-VMM optical · roughness & hardness |
| Materials | Alloy & stainless steel, aluminium, titanium, copper alloys, superalloys |
Component-specific tolerances quoted per drawing — send yours for a manufacturability review
// 02 — Forging Shop
Forging power.
| Press | Qty | Force |
|---|---|---|
| Direct-Drive Screw Press | 1 | 1,000 Tonnes |
| Knuckle Joint Press | 1 | 160 Tonnes |
| Crank Press | 1 | 160 Tonnes |
| Trimming Press | 2 sets | — |
Industry 4.0 Forging Line
- Direct-drive technology — high precision & repeatability
- Programmable stroke control
- Billet induction heating
- Aluminium tempering & heat-treatment setup
- Siemens SIMATIC S7-1500 PLC control
// 03 — Metrology Laboratory
Measured. Proven. Certified.
Coordinate Measuring
Mitutoyo CRYSTA-Apex V CMM — micron-level 3D verification of critical geometries with full traceability.
CNC Vision Measurement
CNC-VMM optical measurement for high-speed, non-contact inspection of fine features.
Surface & Hardness
Profile projector, surface roughness tester and hardness tester complete the inspection chain.
// 04 — Digital Engineering
Simulate first. Forge once.
Every die and every critical part is validated digitally before metal moves — compressing development cycles and eliminating trial-and-error costs.
QFORM
Forging process simulation & die-fill optimisation.
Siemens NX
Advanced CAD/CAM for complex component programming.
SolidWorks + SolidCAM
Design & iMachining toolpaths for high-efficiency cutting.
Ansys
FEA structural validation (specialist-partnered).
// 05 — Packaging & Logistics
From our dock to your line.
Export-Worthy Packaging
Rust-preventive solutions and engineered packaging compliant with global standards — damage-free delivery, every shipment.
Global SCM Team
Delivery programmes running into Germany, Czech Republic, Mexico, Indianapolis and Oregon, USA — ocean, air and door delivery.
All Inco-Terms
DDP, DAP, FCA, EXW, FOB, CFR, CIF — with 10+ empanelled global freight forwarders for rate and route flexibility.
Need capacity you can trust?
Send us your drawings — get a manufacturability review from the team that machines for defence primes and global OEMs.