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Defence &
Aerospace

Licensed by the Government of India for small-arms component manufacturing, proof-tested at DRDO ranges, and building toward AS9100-certified aerospace production — BDS Defence is India's emerging precision partner for the frontline and the flight line.

// Ministry of Home Affairs · Government of India

Authorised Manufacturing up to 12.7 mm Calibre

BDS Defence (Bhagwan Dass & Sons Fastners Pvt. Ltd.) is a licensed manufacturer of pressure-bearing parts and components of firearms across calibres including 5.56×45 mm, 7.62×39 mm, 8.6×70 mm (.338), 9×19 mm, 11.43×23 mm (.45), and 12.7×99 mm (.50 BMG) — with proof testing conducted at DRDO Proof & Fire Ranges.

AUTH / 01

Barrel

Pressure-bearing precision barrel manufacturing with tight-tolerance bore and chamber machining.

AUTH / 02

Slide

Machined slides with hardened wear surfaces and precise rail geometry for pistol platforms.

AUTH / 03

Cylinder

Revolver cylinders with indexed chamber accuracy and pressure-certified metallurgy.

AUTH / 04

Bolt

Bolt and bolt-carrier components machined to critical headspace and locking-lug tolerances.

AUTH / 05

Breech Lock

High-strength breech locking components engineered for repeatable pressure containment.

AUTH / 06

Firing Pin

Precision-ground firing pins with controlled protrusion, hardness and fatigue life.

AUTH / 07

Frame / Receiver

Upper & lower receivers and frames — forged or billet — with M-LOK and rail interfaces.

AUTH / 08

Extractor

Spring-loaded extraction components with engineered claw geometry and surface treatment.

AUTH / 09

Hammer

Hammers and lockwork components with consistent sear engagement and finish.

AUTH / AMMUNITION

Ammunition Cartridge Components

Licensed production of cartridge components — bullet, casing and cup — for calibres including 5.56 mm, 5.60 mm, 7.62 mm, 7.65 mm, 8.60 mm, 9.00 mm, 11.43 mm and 12.70 mm. Licensing for 12.7 mm+ calibre arms & ammunition is in process.

// Product Portfolio

Proven Small-Arms Components

Prototypes developed and validated for international customers — engineered from drawing to DRDO-proof-tested part.

PRT / 01

Upper Receiver

Rifle platform · M-LOK handguard interface · precision rail flatness · hard-coat finish ready.

PRT / 02

Hand Lever Action

Lever-action rifle component · forged strength with fine machined engagement surfaces.

PRT / 03

Front Trunnion

Rifle trunnion · critical barrel-to-receiver interface machined to gauge-level tolerance.

PRT / 04

Lower Bolt

Bolt-group component · controlled hardness gradient and locking geometry repeatability.

Developed for American customers · serial volumes 15,000–35,000 units / year per component

// Flagship Development — Hindustan Aeronautics Limited

Landing-Gear Barrel

Precision-machined main structural component of an aircraft landing-gear assembly, developed for HAL — machined, measured and delivered to aerospace tolerances. Explore the actual component in 3D below.

// LOADING MODEL…
// INTERACT — DRAG TO ROTATE · SCROLL TO ZOOM
COMPONENT // LANDING-GEAR BARREL
CUSTOMER // HAL · AEROSPACE
PROCESS // PRECISION CNC MACHINING
// The Challenge

A single machined component that carries the aircraft's landing loads: deep concentric bores, thin-wall webs, pocketed gussets and cross-tube interfaces — every datum referenced to aerospace tolerances, machined from solid alloy with zero appetite for error.

// The Outcome

Dimensionally cleared on our Mitutoyo CMM and delivered to Hindustan Aeronautics Limited — the development that anchors BDS Defence inside India's aerospace manufacturing ecosystem, with serial production capability standing ready.

// The Process

Digital Validation

CAM programming & toolpath simulation in Siemens NX / SolidCAM before a single cut.

Multi-Setup CNC

Precision machining across multiple setups on our high-accuracy vertical machining centres.

CMM Verification

Full dimensional report on the CRYSTA-Apex V — every critical feature measured and traceable.

Delivered to HAL

Inspection-cleared, protected and documented — ready for landing-gear assembly integration.

SIG / 01

Mission-Critical

The barrel is the primary load-bearing member of the landing-gear assembly — machined from solid to aerospace tolerances.

SIG / 02

Complex 5-Sided Machining

Deep bores, thin-wall webs, pocketed gussets and cross-tube interfaces — validated on our Mitutoyo CMM.

SIG / 03

Gateway Programme

A milestone development that anchors BDS Defence inside India's aerospace manufacturing ecosystem.

// Aerospace

Ready for the Flight Line

Our forging-plus-machining platform — titanium and superalloy capable, simulation-driven, and metrology-verified — is being certified for aerospace primes. AS9100 Rev D is in its final stage: Stage 1 audit cleared, certification audit due within 30 days — alongside ISO 45001 and DGQA registration.

  • Titanium & superalloy forging
  • 700 mm long trunnion bars machined
  • QFORM & Ansys validated processes
  • Mitutoyo CMM traceable inspection
  • HAL, BHEL & Bharat Dynamics supply
  • Oil & gas tandem components proven
CERTIFIED TODAY

Current Credentials

  • IATF 16949:2016 — TÜV Rheinland
  • ISO 9001:2015 — TÜV Rheinland
  • ISO 14001 — Environmental Management
  • MHA Manufacturing License — Govt. of India
  • DRDO Proof & Fire Range proof testing
// Specialized Defence & Aerospace Customers

Trusted Where Failure Isn't an Option

Savage Arms

USA · Firearms OEM

Matador Arms

Canada · Firearms OEM

Fort Scott Munitions

USA · Ammunition

HAL

India · Aerospace

BHEL

India · Heavy Engineering

Bharat Dynamics

India · Missile Systems

Live routes — India → USA · Germany · Czech Republic · Mexico · Canada
// Global Delivery

Export-Grade, Door to Door

Group company Zentara Engineering handles international marketing and export compliance, with an SCM team delivering DDP/DAP across the USA, Germany, Czech Republic and Mexico — backed by 10+ empanelled global freight forwarders and export-worthy, rust-preventive packaging.

DDPDAPFCAEXW FOBCFRCIF

Building a Defence Programme?

Talk to our defence advisory team — led by a former Indian Navy Captain — about licensed component manufacturing, proof testing and export logistics.

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