BDS
Home Defence & Aerospace Capabilities Quality About Mobility Contact
Home // Capabilities

Machines &
Capabilities

A 6,070 m² owned facility at Rohtak, Haryana — 80 km from Delhi international airport — integrating hot forging, high-speed CNC machining, and a full metrology laboratory under one roof.

INF / 01

6,070

Self-owned plot, purpose-built for precision manufacturing.

INF / 02

4,050

Built-up plant + office block to international standards.

INF / 03

80 km

To Indira Gandhi International Airport, New Delhi.

INF / 04

11 km

To Rohtak railway station — seamless inbound & outbound logistics.

BDS Defence facility, Rohtak // FACILITY — ROHTAK, HARYANA · 6,070 m² SELF-OWNED
// 01 — Machine Shop

CNC Machining Fleet

Over 50 CNC machines — turning, milling and 5-axis sliding-head — including our latest Cosmos high-performance vertical machining centres commissioned for defence & aerospace work.

CNC machine shop floor // MACHINE SHOP — LIVE FLOOR
MachineMakeQtyKey Specification
CNC LatheLMW · ACE · Tsugami27High-precision turning, steel & aluminium
Vertical Machining CentreACE19Bed size 1000 × 450 mm
VMC — TapMill TM 500 NEWCosmos112,000 rpm · 60 m/min rapids · BBT-30 · 500/400/330 mm
VMC — TapMill TM 700 NEWCosmos112,000 rpm · 60 m/min rapids · 850 × 400 mm table
VMC — CVM 800 NEWCosmos28,000 rpm · BBT-40 · 30 tools · 800/500/500 mm · ±0.01 mm
VMC — CVM 1370 NEWCosmos11300/700/700 mm travel · 1,450 × 650 mm table · 1,500 kg load
5-Axis Sliding HeadCitizen2Up to Ø26 mm bar
Centre-less GrinderBhagwan1Up to Ø150 mm
Surface GrinderGAMT1Precision flat grinding
ID Grinding MachineVombard1Internal diameter finishing

24 vertical machining centres in total · Fanuc / Mitsubishi controls · tool-to-tool change from 1.5 s on TapMill series

// Engineering Envelope

Numbers Engineers Ask For

ParameterCapability
Max VMC work envelope (X/Y/Z)1,300 / 700 / 700 mm — table 1,450 × 650 mm, 1,500 kg load
Positioning accuracy (VMC)±0.01 mm
Max spindle speed12,000 rpm (BBT-30 high-speed centres)
Sliding-head turning capacityUp to Ø26 mm bar — 5-axis simultaneous
Centre-less grindingUp to Ø150 mm
Max forging force1,000 tonnes — direct-drive screw press, programmable stroke
Long-part machining (proven)700 mm trunnion bars
InspectionMitutoyo CRYSTA-Apex V CMM · CNC-VMM optical · roughness & hardness
MaterialsAlloy & stainless steel, aluminium, titanium, copper alloys, superalloys

Component-specific tolerances quoted per drawing — send yours for a manufacturability review

// 02 — Forging Shop

Forging Power

1000T direct-drive screw press// 1000T DIRECT-DRIVE SCREW PRESS
Forging area presses// FORGING AREA
PressQtyCapacity
Direct-Drive Screw Press11,000 Tonnes
Knuckle Joint Press1160 Tonnes
Crank Press1160 Tonnes
Trimming Press2 sets
Alloy SteelAluminiumTitanium SuperalloysStainlessCopper Alloy
// 03 — Metrology Laboratory

Measured. Proven. Certified.

Mitutoyo CRYSTA-Apex V CMM // MITUTOYO CRYSTA-APEX V — METROLOGY LAB
LAB / 01

Coordinate Measuring

Mitutoyo CRYSTA-Apex V CMM — micron-level 3D verification of critical geometries with full traceability.

LAB / 02

CNC Vision Measurement

CNC-VMM optical measurement for high-speed, non-contact inspection of fine features.

LAB / 03

Surface & Hardness

Profile projector, surface roughness tester and hardness tester complete the inspection chain.

// 04 — Digital Engineering

Simulate First. Forge Once.

Every die and every critical part is validated digitally before metal moves — compressing development cycles and eliminating trial-and-error costs.

SW / 01

QFORM

Forging process simulation & die-fill optimisation.

SW / 02

Siemens NX

Advanced CAD/CAM for complex component programming.

SW / 03

SolidWorks + SolidCAM

Design & iMachining toolpaths for high-efficiency cutting.

SW / 04

Ansys

FEA structural validation (specialist-partnered).

// 05 — Packaging & Logistics

From Our Dock to Your Line

LOG / 01

Export-Worthy Packaging

Rust-preventive solutions and engineered packaging compliant with global standards — damage-free delivery, every shipment.

LOG / 02

Global SCM Team

Delivery programmes running into Germany, Czech Republic, Mexico, Indianapolis and Oregon, USA — ocean, air and door delivery.

LOG / 03

All Inco-Terms

DDP, DAP, FCA, EXW, FOB, CFR, CIF — with 10+ empanelled global freight forwarders for rate and route flexibility.

Need Capacity You Can Trust?

Send us your drawings — get a manufacturability review from the team that machines for defence primes and global OEMs.

Request a Quote